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Old   March 2, 2015, 10:55
Default Simple 3D External Flow Around A Sphere
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Hi everyone,

I am currently working on a project which requires me to utilise openFOAM to study flow around object. I think I should mention here that my knowledge in CFD is limited. I have used ANSYS CFX before, and I had full instructions when I ran a specific case using CFX. But now I'm on my own.

I am using gmsh (I don't get to choose meshing software) to mesh the fluid domain and then import the mesh into openFOAM. The flow around the sphere is laminar at Re=500 and I am using the simpleFoam solver.

However, I have tried setting up a case, but encountered problems upon running it. For weeks, I have tried using various methods of set up I copied from other cases, either from openFOAM itself or from what I found online. None of those methods worked, and I decided it would be easier for me to post here. Below is the log of the error I have encountered.

Time = 2.1

smoothSolver:  Solving for Ux, Initial residual = 0.570575, Final residual = 0.0181165, No Iterations 16
smoothSolver:  Solving for Uy, Initial residual = 0.569282, Final residual = 0.0310181, No Iterations 20
smoothSolver:  Solving for Uz, Initial residual = 0.411578, Final residual = 0.0145823, No Iterations 20
GAMG:  Solving for p, Initial residual = 0.974154, Final residual = 0.0663001, No Iterations 4
GAMG:  Solving for p, Initial residual = 0.999972, Final residual = 1.69907e-10, No Iterations 1
time step continuity errors : sum local = 4.61607e+11, global = -2.80841e+08, cumulative = -2.80841e+08
ExecutionTime = 66.57 s  ClockTime = 79 s

Time = 2.2

smoothSolver:  Solving for Ux, Initial residual = 0.571405, Final residual = 0.0558804, No Iterations 4
smoothSolver:  Solving for Uy, Initial residual = 0.571405, Final residual = 0.0181964, No Iterations 6
smoothSolver:  Solving for Uz, Initial residual = 0.571405, Final residual = 0.0189882, No Iterations 6
GAMG:  Solving for p, Initial residual = 1, Final residual = 0.09372, No Iterations 4
GAMG:  Solving for p, Initial residual = 1, Final residual = 2.48991e-11, No Iterations 1
time step continuity errors : sum local = 1.88144e+30, global = 5.84363e+25, cumulative = 5.84363e+25
ExecutionTime = 69.18 s  ClockTime = 82 s

Time = 2.3

smoothSolver:  Solving for Ux, Initial residual = 0.410403, Final residual = 8.89009e+10, No Iterations 1000
smoothSolver:  Solving for Uy, Initial residual = 0.411742, Final residual = 1.17565e+12, No Iterations 1000
smoothSolver:  Solving for Uz, Initial residual = 0.410765, Final residual = 3.90412e+11, No Iterations 1000

#0  Foam::error::printStack(Foam::Ostream&) at ??:?
#1  Foam::sigFpe::sigHandler(int) at ??:?
#2   in "/lib/x86_64-linux-gnu/"
#3  Foam::GAMGSolver::scale(Foam::Field<double>&, Foam::Field<double>&, Foam::lduMatrix const&, Foam::FieldField<Foam::Field, double> const&, Foam::UPtrList<Foam::lduInterfaceField const> const&, Foam::Field<double> const&, unsigned char) const at ??:?
#4  Foam::GAMGSolver::Vcycle(Foam::PtrList<Foam::lduMatrix::smoother> const&, Foam::Field<double>&, Foam::Field<double> const&, Foam::Field<double>&, Foam::Field<double>&, Foam::Field<double>&, Foam::Field<double>&, Foam::Field<double>&, Foam::PtrList<Foam::Field<double> >&, Foam::PtrList<Foam::Field<double> >&, unsigned char) const at ??:?
#5  Foam::GAMGSolver::solve(Foam::Field<double>&, Foam::Field<double> const&, unsigned char) const at ??:?
#6  Foam::fvMatrix<double>::solveSegregated(Foam::dictionary const&) at ??:?
#7  Foam::fvMatrix<double>::solve(Foam::dictionary const&) at ??:?
 at ??:?
 at ??:?
#10  __libc_start_main in "/lib/x86_64-linux-gnu/"
 at ??:?
Floating point exception (core dumped)

Below is a plot of the residuals:

As you can see, the residuals and time step continuity errors shot up abruptly.

If it helps, below is a visual of my mesh. The cut plane is parallel to the inlet and outlet surfaces.

Below is the log of the checkMesh.

Mesh stats
    points:           112989
    faces:            1208580
    internal faces:   1144764
    cells:            588336
    faces per cell:   4
    boundary patches: 7
    point zones:      0
    face zones:       0
    cell zones:       1

Overall number of cells of each type:
    hexahedra:     0
    prisms:        0
    wedges:        0
    pyramids:      0
    tet wedges:    0
    tetrahedra:    588336
    polyhedra:     0

Checking topology...
    Boundary definition OK.
    Cell to face addressing OK.
    Point usage OK.
    Upper triangular ordering OK.
    Face vertices OK.
    Number of regions: 1 (OK).

Checking patch topology for multiply connected surfaces...
    Patch               Faces    Points   Surface topology                  
    sphere              36064    18034    ok (closed singly connected)      
    outlet              1800     953      ok (non-closed singly connected)  
    back                6000     3117     ok (non-closed singly connected)  
    inlet               1808     957      ok (non-closed singly connected)  
    front               6064     3149     ok (non-closed singly connected)  
    top                 6072     3153     ok (non-closed singly connected)  
    bottom              6008     3121     ok (non-closed singly connected)  

Checking geometry...
    Overall domain bounding box (-5 -1 -1) (13 4 4)
    Mesh (non-empty, non-wedge) directions (1 1 1)
    Mesh (non-empty) directions (1 1 1)
    Boundary openness (-2.05954e-16 -1.55549e-15 9.59819e-17) OK.
    Max cell openness = 3.47786e-15 OK.
    Max aspect ratio = 239.478 OK.
    Minimum face area = 2.58373e-06. Maximum face area = 0.0908523.  Face area magnitudes OK.
    Min volume = 1.05397e-08. Max volume = 0.00525295.  Total volume = 449.477.  Cell volumes OK.
    Mesh non-orthogonality Max: 89.6467 average: 31.0267
   *Number of severely non-orthogonal (> 70 degrees) faces: 11391.
    Non-orthogonality check OK.
  <<Writing 11391 non-orthogonal faces to set nonOrthoFaces
    Face pyramids OK.
    Max skewness = 1.42164 OK.
    Coupled point location match (average 0) OK.

Mesh OK.
My boundaries set up is as following:

For p: everything (inlet, top, bottom, sides) zeroGradient, except outlet with fixedValue 0.

For U: inlet fixedValue uniform (0.0005 0 0), wall fixedValue uniform (0 0 0), on sides and top and bottom I used slip, outlet is zeroGradient.

My fvScheme is:

    default         steadyState;

    default         Gauss linear;

    default         none;
    div(phi,U)      bounded Gauss linearUpwind grad(U);
    div(phi,nuTilda) bounded Gauss linearUpwind grad(nuTilda);
    div((nuEff*dev(T(grad(U))))) Gauss linear;

    default         Gauss linear corrected;

    default         linear;

    default         corrected;

    default         no;
    p               ;
My fvSolutions is:

        solver          GAMG;
        tolerance       1e-05;
        relTol          0.1;
        smoother        GaussSeidel;
        nPreSweeps      0;
        nPostSweeps     2;
        cacheAgglomeration true;
        nCellsInCoarsestLevel 10;
        agglomerator    faceAreaPair;
        mergeLevels     1;

        solver          smoothSolver;
        smoother        GaussSeidel;
        nSweeps         2;
        tolerance       1e-05;
        relTol          0.1;


    nNonOrthogonalCorrectors 1;
    pRefCell        0;
    pRefValue       0;

        p               1e-5;
        U               1e-5;
//      nuTilda         1e-5;

        p               0.3;
        U               0.7;
//        nuTilda         0.7;
Are there any mistakes, especially in fvScheme and fvSolutions? Those are the two files on which I have the least knowledge. It could also be because of the non-orthogonality of the mesh too, though I have applied corrector of value 1. Also, it would be appreciated if fellow forumers can suggest how I can simulate the top, bottom and sides as far field instead of slip. Thank you for your time and help! Please let me know if you need more information.

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Old   March 2, 2015, 12:39
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zahra rashidi
Join Date: Dec 2014
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zahrarashidi is on a distinguished road
hi dear Azam13,
i am new in openfoam like you and my kwnoledge is poor in that,but i am sure that the problem is about mesh,because check mesh writes you a set folder that completely diverge your case so try to improve your mesh setting.
and after checkMesh you should not have set folder in your poly mesh folder at all.
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