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Old   April 2, 2015, 08:06
Question centrifugal compressor outlet overflow
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陈思成
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hello everyone,

Someone had used by CFX simulation transonic centrifugal compressor?
I am conducting a centrifugal compressor simulation,just have diffuser and impeller. And I have got stuck for a long time.
when I calculated ,the CFX-solver is all normal except notice :
A wall has been placed at portion(s) of an OUTLET |
| boundary condition (at 29.5% of the faces, 5.6% of the area) |
| to prevent fluid from flowing into the domain.

and it notice all the time until convergence.
these are the details:
Impeller: 9 main blade and 9 splitter blade
Diffuser: 16 blade
111700 rev/min
steady state
air ideal gas
ref. pressure 0 atm
heat transfer : total energy
turbulence : SST
Inlet: Stat.Frame Tot.Press : 100kpa
Stat.Frame Tot.Temp : 298k
Outlet: Average static Pressure : 150kpa
Solver: Specified Blend Factor : 1
RMS:1e-5

The mesh y+<1
When this situation convergenced and increase the outlet pressure ,this notice also has all the time. And when the outlet pressure is increased more high just like 500kpa ,has notice too .It must influence the massflow because inlet and outlet massflow is not change at all the situation.
I do not know where is not true.

I want to used the two methods:
(1) Move the outlet to a region well away from this influence by, perhaps, extending the flow domain further downstream.
(2) Use the opening boundary.

And I want to konw:
(1) Extending the flow domain is not influneced the flow?(I used it and the pressure ratio and Total To Total Device Efficiency (Isentropic Compression (%)) is too low) And how to obtain the pressure ratio and efficiency on the ture outlet position(Previous position)

(2) If I change boundary(outlet to opening),how to choose the opening temperature and calculate the efficiency

I just want to draw the compressor performance characteristic diagram.

Can someone help me ? And I would deeply appreciate for this problem .
Thx the CFD-online
sorry for my bed english.
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Old   April 2, 2015, 09:08
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the wall placed at the outlet means that you have a recirculation at this position.
I suggest you check ANSYS help to see about that (just search outlet on CFX Help) they have good explanation of what happens.

The best solution is to move your outlet (a simple extrusion will be enough I think). If you are afraid that it will modify the efficiency of your pump you can set free slip walls adiabatic (not recommended).
you can always create a plan in CFD-Post to measure the real efficiency.
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Old   April 3, 2015, 03:44
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Quote:
Originally Posted by Thomas MADELEINE View Post
the wall placed at the outlet means that you have a recirculation at this position.
I suggest you check ANSYS help to see about that (just search outlet on CFX Help) they have good explanation of what happens.

The best solution is to move your outlet (a simple extrusion will be enough I think). If you are afraid that it will modify the efficiency of your pump you can set free slip walls adiabatic (not recommended).
you can always create a plan in CFD-Post to measure the real efficiency.
Thx your advice.
But I have been seen the ansys help on CFX,and it said " A good rule of thumb is to place the boundary a distance downstream that is at least 10 times the height of the last obstacle."
I think it is too long.
And I had used the simple extrusion just like 5 times the height of the ;ast obstacle and the notice problems persist.
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Old   April 3, 2015, 03:46
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No one encountered this kind of situation ?
I am really worried about it
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Old   April 3, 2015, 04:49
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I think almost every one have one day encountered this problem. It happens regularly if you have complex geometry...
You have to expend your outlet, it is the best you can do.
The proof that the help is right you tried with 5 time and it wasn't enough. You should try to expend it a little more.
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Old   April 3, 2015, 05:47
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Quote:
Originally Posted by Thomas MADELEINE View Post
I think almost every one have one day encountered this problem. It happens regularly if you have complex geometry...
You have to expend your outlet, it is the best you can do.
The proof that the help is right you tried with 5 time and it wasn't enough. You should try to expend it a little more.
Thank for your advice.
I will to expend the outlet to try again.
But this distance will not affect the result ?
And I will get data by intercepting plane.
I do not know this plan is practical but I will try it.
Thanks again
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Old   April 3, 2015, 09:22
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It will affect the results... but by a really thin effect (I don't think it matters here).
if you want to avoid that you have two solutions:

1 get the experimental data of your outlet on the new outlet position (it is the best since that the recirculation problem applies to the CFD and the experimentation).

2 the new walls created set to free slip and adiabatic or create a big box at the outlet to negate any effect on the wall.
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Old   April 4, 2015, 02:12
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Quote:
Originally Posted by Thomas MADELEINE View Post
It will affect the results... but by a really thin effect (I don't think it matters here).
if you want to avoid that you have two solutions:

1 get the experimental data of your outlet on the new outlet position (it is the best since that the recirculation problem applies to the CFD and the experimentation).

2 the new walls created set to free slip and adiabatic or create a big box at the outlet to negate any effect on the wall.
Thanks for you advice.
Do you konw if I use the opening boundary replace the outlet, the results will be what effect ?
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Old   April 7, 2015, 06:56
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then it will not add a wall at the boundary but let the flow re-enter inside your domain with the specified characteristics (temperature and pressure)
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