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mm66 July 22, 2020 16:54

Strange pressure drop behavior
 
Hi Foamers,

recently, I have been working on some 3D 90 degree bends. I investigated two cases:

1: With constant diameter D1 (from inlet to outlet which means inlet pipe of D1, 90 degree bend of D1, then outlet pipe of D1)
2: With bigger diameter (D2>D1) at the inlet, then reducing to the same diameter at the outlet (which means inlet pipe of D2, 90 degree bend of D2, reducer from D2 to D1 after the bend, then outlet pipe of D1)

I expected the second geometry to have lower pressure drop; however, simulation results are showing opposite of that...

Some details: simpleFoam, incompressible, turbulent (tried kEpsilon, realizableKE, kOmegaSST all giving similar answers), used wall functions.

Any ideas would help...

Thanks :)

Ardali July 22, 2020 19:38

Hi,
How much is your pressure drop?
Would you post your p file?
Try a finer mesh and check the results if you are sure about your p BCs!
Ardalan

mm66 July 23, 2020 11:58

Quote:

Originally Posted by Ardali (Post 778520)
Hi,
How much is your pressure drop?
Would you post your p file?
Try a finer mesh and check the results if you are sure about your p BCs!
Ardalan

Dear Ardalan,

Thanks for your swift reply.
They are 292 and 492 Pa for Case 1 and Case 2, respectively.

Sure, here is the p file:

Code:

/*--------------------------------*- C++ -*----------------------------------*\
| =========                |                                                |
| \\      /  F ield        | OpenFOAM: The Open Source CFD Toolbox          |
|  \\    /  O peration    | Version:  v1812                                |
|  \\  /    A nd          | Web:      www.OpenFOAM.com                      |
|    \\/    M anipulation  |                                                |
\*---------------------------------------------------------------------------*/
FoamFile
{
    version    2.0;
    format      binary;
    class      volScalarField;
    arch        "LSB;label=32;scalar=64";
    location    "0/refrigerant";
    object      p;
}
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * //

dimensions      [0 2 -2 0 0 0 0];


internalField  uniform 0;

boundaryField
{
    Inlet
    {
        type            zeroGradient;
        value          uniform 0;
    }
    Outlet
    {
        type            fixedValue;
        value          uniform 0;
    }
    Wall
    {
        type            zeroGradient;
        value          uniform 0;
    }
}


// ************************************************************************* //

I also tried with several meshes, still similar results...

Ardali July 23, 2020 19:05

Hi,
You say that the pressure drop for a nozzle in larger than that in a pipe! right?
It should be like this. That is not strange. The nozzle decreases the pressure and increases the velocity.

Ardalan

mm66 July 24, 2020 09:59

Quote:

Originally Posted by Ardali (Post 778648)
Hi,
You say that the pressure drop for a nozzle in larger than that in a pipe! right?
It should be like this. That is not strange. The nozzle decreases the pressure and increases the velocity.

Ardalan

Hi Ardalan,

Please note that the first case is a simple pipe with a 90 degree bend. The second case is the same but the inlet and bend have larger diameters. So I expect the second case to have lower pressure drop. My hand calculations also support this but not OpenFOAM...

Thanks,
MJ

Ardali July 24, 2020 13:59

As you have smaller outlet, the pressure decreases and the velocity increases in the outlet. Your boundary condition at outlet is set to zero so the simulation increases the pressure in the reset of the domain to keep the outlet to zero.
Anyhow, it increases the pressure gradient in the domain.


In a constant diameter pipe, pressure loss is due to the friction. In a nozzle or a sudden contraction, the dissipation will be added to the friction too. If you change anything in a constant diameter pipe you will have higher loss.

mm66 July 24, 2020 14:38

Quote:

Originally Posted by Ardali (Post 778716)
As you have smaller outlet, the pressure decreases and the velocity increases in the outlet. Your boundary condition at outlet is set to zero so the simulation increases the pressure in the reset of the domain to keep the outlet to zero.
Anyhow, it increases the pressure gradient in the domain.


In a constant diameter pipe, pressure loss is due to the friction. In a nozzle or a sudden contraction, the dissipation will be added to the friction too. If you change anything in a constant diameter pipe you will have higher loss.

Thanks for the reply Ardalan.
Mmmm, the outlet size is the same for both cases. It's the inlet size that increases in the second case. So I expect the second case to have lower pressure drop...:confused:


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