solidWallHeatFluxTemperature at the solid solid interface in chtMultiRegionSimpleFoam
Hello,
these are my first steps inside cht, thus please be patient... I would like to simulate the convective heat transfer on a slice (cutted from an axialsymmetric model) made of different materials. I have two interfaces between solid and air, plus some interfaces between solid and solid. For the fluid solid interface, I am going to use a solidWallMixedTemperatureCoupled, as usual. But for the solid-solid interface I have some doubts since, among the other, I have two elements both of them producing heat. In this case, I would say that need a solidWallHeatFluxTemperature on both the boundaries: one with the heat flux of the first element and one with the heat flux of the second element. Is it possible to use it in this way? I read somewhere that, if imposing a solidWallHeatFluxTemperature in one element of the coupling, I must apply a solidWallMixedTemperatureCoupled on the other. Thus, it seems like I cannot model the interface between the two... What you suggest? Anybody with some experience on the subject? Thanks for any kind of advice! Cheers, mad |
Hello Maddalena,
first, forget about the solidWallHeatFluxTemperatureCoupled, and solidWallTemperatureCoupled. They were used in OF-1.5. Now in OF-1.6, there is just one type: solidWallMixedTemepratureCoupled. This condition works as both old ones together. The user does not have to worry about which direction the heat is flux going- the coupling condition figures it by itself. It automatically sets to be fixedValue or fixedGradient depending on the direction of the hf. Even better, it does it face-by-face, so if you have different sign of heat flux along the patch, it will become "half- fixedGrad, half-fixedValue". I am not discussing here, if this approach is correct, since I could not find reference to theory. In the end, I know (since I tested it), that this connection method gives reasonable and accurate results. At least for the test cases that I considered. Last thing- you can use it to couple solid-fluid interfaces as well as solid-solid ones (take a look in the tutorial case :) ). Hope it helps you a bit. Best, Pawel |
Hi Pawel, and thanks for your answer.
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In any case... how can I set the heat flux then? I do not want to set the solid regions temperature, since they should be calculated by the solver. Thanks for any suggestion, mas |
Ok Pawel, have not seen your answer:
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Your explanation is perfectly clear to me. So I can use the solidWallMixedTemperature in any case, and if I wanted to insert a heat flux, I can either add a fixedGradient for temperature, or to use solidWallHeatFluxTemperature. Right? But what if I have two physically connected solid regions that both have a heat flux? What about their "inner" BC, or they coupling interface? In that case, the solidWallMixedTemperature will select which heatFlux (assigned as gradient) is higher, and it will use that one, is it right? And, will it account for adding heatFlux? Let us say that we have three region of equal thickness: A, B and C. A has a 100W/m^2 heat flux, B has a 5 W/m^2 heat flux. Will C be influenced by the heat flux of both or, since I fix the heat Flux (gradient) to 5W/m^2 at the B-C interface, than C will be affected only by B? Thanks for your help. Cheers, mad |
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Hello,
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Tw = Tint + q / ( L * K ) where Tw is the fixed temperature at the wall, Tint is the temp. of the cell next to the boundary, q is the provided heat flux, L is the distance between wall and the nearest cell center, K is the thermal conductivity. Quote:
c- are the couplings, done on both sides by solidWallMiexedTemperatureCoupled, 1,2,3,4 are some zeroGradient boundaries, 5 is fixedTemperature, and on 6 and 7 you want to impose constant heat flux. If this is the case, just set 6 and 7 as solidWallHeatFluxTemperature or by fixedGratient (withgrad valueproperly chosen). I think I might misunderstood your problem (especially the geometry). A similar picture would be of great help ;) Best, Pawel |
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heh, talking about timing :)
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If I correctly understood the geometry, the arrows should show the way energy will be transfered in this system. In the end, right solid will "borrow" some energy from the left one, and heat flux between the solids and the fluid near the 3-region connection will be non-uniform (some two-connected-gradients-like I guess). I hope this thing becomes clearer ;) Best, Pawel |
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Ok, let us go with pictures!
Here is an example of the case I would like to study. I know the volume heat generation of the solids A and B, but since I cannot impose the volume generation, I will use the heat flux between their surfaces. C does not have any heat flux and its temperature depends from A, B and fluids. What I want to know is the heat flux to C and the temperature of the whole system... If I understood right, OF will manage the A-B coupling, if I impose a solidWallHeatFluxTemperature with a properly chosen q (gradient 0 as suggested in another post). But what about the B-C interface? Cheers, mad |
First of all, putting "gradient 0;" into boundary in the temperature file will give no effect. Your boundary can look like:
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heater_to_rightSolid In your case I would drop the idea of imposing fixedGradients. I would make a backup of the solver and add heat generation rate to it. Pawel |
I see...
thus the only choice I have is to use the solidWallHeatFluxTemperatureCoupled BC, which should work as solidWallMixedTemperatureCoupled+fixedGradient. But in this case we are not sure if the solver take into account the different direction of the flow. I am going to run a simulation with the test case proposed above... Let's see what the results will be. Cheers. mad |
chtMultiRegionSimpleFoam
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Hello Pawel and Maddalena,
The attached picture shows (hopefully :p) what I'm trying to simulate. It's a cross-section of a channel flow with added heat transfer. I know the heat fluxes but not the temperatures and it's the temperature I'd like to calculate. To start of I'm having problems with splitting the geometry. As I understand, you define the entire boundary first in blockMeshDict, then run blockMesh. After that, you have to run the setSet command, but I'm not sure how to edit the makeCellSets.setSet-flie. As seen in the figure I would only like to define a U-turn for a water flow. Since I'm modifying the tutorial case, do I need to delete some previous things (leftSolid, bottomAir etc.) to make a geometry or do I approach the problem in a different way? I hope it wasn't too confusing. Regards Marco |
Hi Marco!
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However, I cannot help you more than this on setSet, since I am used to create my geometry on specific software and than import it in openfoam, that will arrange sets automatically. Regards, mad |
Hello Marco,
I never got deep into those mesh manipulations presented in the tutorial, but repeating after rob3rt: http://www.cfd-online.com/Forums/ope...tml#post262547 try to look into: /OF(...)/applications/utilities/mesh/manipulations/(...) in each of the tools' dirs, there is a Dict file, which hopefully will make things a bit clearer. Best, Pawel |
Hi and thanks guys for the quick reply!
It sure helped, I think I got the basics now with setSet. The dict file was quite good and gave alot of understanding. Now to some more specific questions about changeDictionary (I hope I'm not in the wrong thread for this). - What does "compressible::turbulentTemperatureCoupledBaff le;" mean? Guessing it's some kind of coupling between regions and it says compressible since it's air. - Can "compressible" just be changed to "incompressible" for e.g. water? - What are these good for: ".*" and "topAir_to_.*"? dictionaryReplacement { U { internalField uniform (0.01 0 0); boundaryField { ".*" { type fixedValue; value uniform (0 0 0); } minX { type fixedValue; value uniform ( 0.01 0 0 ); } maxX { type inletOutlet; inletValue uniform ( 0 0 0 ); value uniform ( 0 0 0 ); } } } T { internalField uniform 300; boundaryField { ".*" { type zeroGradient; } minX { type fixedValue; value uniform 300; } maxX { type inletOutlet; inletValue uniform 300; value uniform 300; } "topAir_to_.*" { type compressible::turbulentTemperatureCoupledBaffle; neighbourFieldName T; K K; value uniform 300; } } } epsilon { internalField uniform 0.01; boundaryField { ".*" { type compressible::epsilonWallFunction; value uniform 0.01; } minX { type fixedValue; value uniform 0.01; } maxX { type inletOutlet; inletValue uniform 0.01; value uniform 0.01; } } } k { internalField uniform 0.1; boundaryField { ".*" { type compressible::kqRWallFunction; value uniform 0.1; } minX { type fixedValue; value uniform 0.1; } maxX { type inletOutlet; inletValue uniform 0.1; value uniform 0.1; } } } p { internalField uniform 100000; boundaryField { ".*" { type buoyantPressure; value 1e5; } maxX { type fixedValue; value uniform 100000; } } } } Regards Marco |
Hello Marco,
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Hope this is clear. cheers mad |
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Ok... look at this:
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cheers mad |
Thanks Maddalena :)!
I think I got it now, you've helped me alot. Thanks again. Regards Marco |
Hallo everybody,
Iīve another problem with the cht-BC solidWallHeatFluxTemperature. I want to simulate a channel, therefore I have 3 regions: the upper solid, the fluid and the bottom solid. in order to couple the temperaturefield I use solidWallMixedTemperatureCoupled for the interface between the upper solid and the fluid and for the interface between bottom solid and fluid I want to use solidWallHeatFluxTemperatue, because Iīve a fixed heaflux. The definition of the interfaces seems to be right, because the calculation starts up, but then I get my problem. The temperature rises up to infinity and I donīt know why. At the following I post my BC: for FLuid 0/fluid/T fluid_to_solid1 { type solidWallMixedTemperatureCoupled; value uniform 300; neighbourFieldName T; K K; } fluid_to_solid2 { type solidWallHeatFluxTemperature; value uniform 300; gradient uniform 0; K K; q uniform 1000; } and for Solid2 (o/Solid2/T) solid2_to_fluid { type solidWallHeatFluxTemperature; value uniform 300; gradient uniform 0; K K; q uniform -1000; } So my question is: Is it possible to define a constant heatFlux and how to do this??I hope anybody can help me! Thanks a lot Michael |
Hello Michael,
from what I understood, your geometry is: --------- solid1 --------- fluid --------- solid2 ---------- in this setup, the boundaries should be: * solid1: *** solid1_to_outWorld -> fixedValue / fixedGradient / solidWallHeatFlux *** solid1_to_fluid -> solidWallMixedTemperatureCoupled (pointing to fluid) *fluid: *** fluid_to_solid1 -> solidWallMixedTemperatureCoupled (pointing to solid1) *** fluid_to_solid2 -> solidWallMixedTemperatureCoupled (pointing to solid2) *solid2: *** solid2_to_outWorld -> fixedValue / fixedGradient / solidWallHeatFlux *** solid2_to_fluid -> solidWallMixedTemperatureCoupled (pointing to fluid) The boundaries on the left and right in both solids should be "zeroGradient" Boundaries of the fluid- as you wish. With this setup, the simulation should work. Best, Pawel |
Hello Pawel,
thank you for your quick reply. I think for these simple qeometry your setup works. But at the next step I want to simulate a channel with a dimple in it, it looks like these: ___________ solid1 ___________ fluid '''''''''''\__/''''''''' solid2 ___________ <heatflux> Now I want to heat up the fluid with a constant heat flux. But when I take your setup, there is a constant heatflux on the lower wall of solid2 (see picture) and because of the geometry I donīt get my needed constant heatflux on the interface. Am I right? Is there any other opportunity to run these case with a defined heatflux on the interface?? Thank you Michael |
Hello Michael,
as you pointed out, with the geometry that you have shown, it will be veeery hard (or even impossible) to acquire constant heat flux on the solidBottom-fluid interface. Its just the matter of geometry and heat transfer properties. The "hole" is closer to the heating surface, so it will faster start giving heat to the fluid, ergo it will have different heat flux from the rest of the interface. And it will change further in time... With your proposed setup it is unavoidable. In my opinion what you should do is simply... drop the bottomSolid :) Then at the fluidBottom-patch you just impose solidWallHeatFlux and voilā. Best, Pawel ps In the 4th post in this thread Maddalena cited my talk regarding general idea of temperature coupled systems. I am sure you already read it, but just want to point it out once again ;) |
Heat flux
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Hi everyone!
It turns out that I didn't fully understand the changeDictionaryDict files since I get the following: --> FOAM FATAL ERROR: Not Implemented Trying to construct an genericFvPatchField on patch fluid_to_heater of field h As I undestand it, the problem lies in the coupling between fluid and solid for the temperature. I post my two changeDictionaryDict-files and a picture of the geometry. This is for the fluid: ************************************************** ************ dictionaryReplacement { U { internalField uniform (0.001 0 0); boundaryField { ".*" { type fixedValue; value uniform (0 0 0); } inlet { type fixedValue; value uniform ( 0.145 0 0 ); } outlet { type zeroGradient; } } } T { internalField uniform 293; boundaryField { ".*" { type zeroGradient; } inlet { type fixedValue; value uniform 293; } outlet { type zeroGradient; } "fluid_to_.*" { type solidWallMixedTemperatureCoupled; neighbourFieldName T; K K; value uniform 293; } } } epsilon { internalField uniform 1.33e-7; boundaryField { ".*" { type epsilonWallFunction; value uniform 1.33e-7; } inlet { type fixedValue; value uniform 1.33e-7; } outlet { type zeroGradient; } } } k { internalField uniform 1.08e-4; boundaryField { ".*" { type kqRWallFunction; value uniform 1.08e-4; } inlet { type fixedValue; value uniform 1.08e-4; } maxX { type zeroGradient; } } } p { internalField uniform 1e-9; boundaryField { ".*" { type zeroGradient; } outlet { type fixedValue; value uniform 0; } } } } ************************************************** ************ And this is for the solid, I do not really understand how it works at the beginning under "boundary". I think there might be errors there as well: ************************************************** ************ dictionaryReplacement { boundary { minX { type patch; } maxX { type patch; } minY { type patch; } minZ { type patch; } maxZ { type patch; } } T { internalField uniform 293; boundaryField { ".*" { type zeroGradient; value uniform 293; } "heater_to_.*" { type solidWallHeatFluxTemperatureCoupled; neighbourFieldName T; K K; value uniform 293; } cellWall { type fixedGradient; value uniform 4860; } } } rho { internalField uniform 8000; boundaryField { ".*" { type calculated; value uniform 8000; } } } K { internalField uniform 16; boundaryField { ".*" { type zeroGradient; value uniform 16; } } } cp { internalField uniform 450; boundaryField { ".*" { type zeroGradient; value uniform 450; } } } } ************************************************** ************ Since the heater splits the fluid, do I have a similar scenario as Michael with the dimple? Should I maybe do a separate region that splits the fluid in the middle? Regards Marco |
Hi Marco,
regarding splitting solid region into "heater part" and "fluid wall" part. This is only a good idea if you want to drop the bottom heater part, leaving only the fluid and the wall, and imposing constant heat flux from the bottom. If you want on the other hand to have the temperature distribution also in the bottom solid part, I would strongly recommend to leave the solid as one, single region (of course if the solid has constant heat transport properties). I do not know whether you read some of my earlier post, but I have some doubts regarding the coupling condition- that is why I think the less solidWallMixedtemperautreCoupled conditions in the simulation- the better. And also, I do not want to discourage you, for sure learning how changeDictionaryDict works is a nice thing, but... don't you think it would be much easier and faster to write your boundaries manually? And then, when your simulation is running, you can try to dig through changeDictionaryDict on a dummy case. Best, Pawel |
Hi Pawel and thank you for the quick reply!
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Regards Marco |
Hi,
as Pawel told you, you can leave changeDictionary out... In any case, I noticed the following: Quote:
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"heater_to_.*" Quote:
This may be not the solution to your problem, but hope it helps. Quote:
Regards, mad |
Hi Marco,
by writing BC by yourself, I mean setting up the case from scratch, without using changeDictionary utility. Lets look at it from the top- what does chengeDict do? It is an utility which allows to prepare the case automatically. It helps to create p, rho, T, U, K (all necessary fields) in "0" folder. My point is that you can do it manually, just writing those files by yourself. And that way changeDict becomes unimportant, and can not generate errors because you know what are the boundaries (in the end you wrote them). Best, Pawel |
Hi!
That sounds like a good idea actually, I will try to create the files in the 0-directory myself. I did never realize that you could get around it in that way since I thought the cht-solver worked that way (with changeDict) and it was the whole point using them. Should I create two folders inside named "fluid" and "heater" for the respective region? Now my question is how to define the coupling between fluid and solid in the 0-directory since it will have some "internal faces" (fluid to solid-coupling inside the geometry). Don't know if it can be defined in blockMeshDict, if it's ever needed to. I suppose the makeCellSets is still needed to split the geometry. Regards Marco |
Hi Marco,
if you want to have a quite clear understanding how to couple two regions, I strongly recommend to read this thread. It is very long, true, but has all the info you need. If you do not want to read all of it, start from the end ;) best, Pawel |
Thank you Pawel!
I read through the entire thread and it was very informative. This was not clear to me though: Quote:
And what do you mean with decomposition? Regards Marco |
Hi Marco,
next time please give me some link to the post that you are mentioning- it was half a year ago ;) This post was about preparing a "case" for work. The idea in cht-tutorial was: create one big mesh, then use splitMesh tool to decompose it into regions. splitMesh writes the decomposed big mesh in "constant" folders in newly created time folder 0.001. I did not like this way, so I proposed to create a tmp case, where one plays with the mesh, and when everything is ready- copies the tmp to runCase folder and runs the simulation. Thats it. Best, Pawel |
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I suppose I create the mesh with blockMeshDict as ususal but how do I define which parts that are solid/fluid? Quote:
http://www.cfd-online.com/Forums/att...iregfolder.jpg About the different regions: Quote:
Thanks for your patience and your replies! Regards Marco |
OK, lets do it from the top.
First thing to know is how OF stores data. It requires folders: system, constant, <time>. Data are stored in time folders and do not contain any mesh information. Mesh is stored in polyMesh folder. It can be put in two places. First, most common is inside constant folder. Second place is the time folder. The 2nd approach is usually used for time-varying mesh. In one of previous chtMRFoam tutorials one also used this approach while running splitMesh. In multi region case, in each of folders: system, constant, <time>, one requires to put "domain" folders. Each of those folders contains data which correspond to a specific region. The regions themselves are defied in constant/regionProperties file. Going back to case organization regarding mesh. I do not like the 2nd approach, that is why I recommended the pre-processing procedure "tmp- run_case". First we create mesh in "tmp" which is saved using the 1st approach, and then manually we move it to constant/domainNames/polyMesh folders to acquire 2nd way of organizing files. After that we create "run_case" and use it to run the case. Regarding "blockMeshDict"- this file is used only during pre-processing to create the mesh. After that, when you want to run the solver it is no longer needed (and even can be deleted). I really do not know how to put this topic in other way :p For the last words, I want to show completely different way of pre-processing. Create empty multi-region case "runCASE" (without files, just right folder structure). Create a "TMP" case. In it, create a blockMeshDict for only one region. Run blockMesh. Copy acquired mesh from TMP to respective "runCASE" constant/region/polyMesh. Repeat procedure for all reigons. After mesh is created, one has to organize "boundary" files in the right way, create initial fields, etc. This procedure is slower, requires more work but it works. And after one succeeds, he finally knows how it all works. Best, Pawel |
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It's clear to me now, thank you!
Now I know exactly what the boundaries are by defining everything myself (like you proposed) and editing the files for example: Code:
... * controlDict file in TMP/system * blockMeshDict had to be in TMP/constant/polyMesh I guess these are basic and obvious things you need to know in OpenFOAM that I didn't know, but now anyone that didn't know can read this and learn :p. Anyhow, I still get the following error when I try to run chtMRSimpleFoam: Code:
--> FOAM FATAL ERROR: If anyone wan't to look at the files your welcome to do so (only the more relevant files are included). :) The reason I have two solid regions are for visualization purpose mostly since the channel -region will be a more complex geometry later on (running some testcase now to get it working). Just in case someone was wondering. ;) Regards Marco |
Hi Marco,
usually that error means that you mispelled the boundary definition (in constant\polyMesh\boundary) or the BC assignation (in 0\...). Indeed: Quote:
Have fun! mad |
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When I check the boundary- file in the tutorial case (which runs changeDictionary) the created type is directMappedWall. Why the difference? As I carefully read through some earlier posts, you guys didn't actually recommend solidWallMixedTemperatureCoupled (swMtc). For instance: Quote:
Btw, is solidWallHeatFluxTemperature (swHFt) a suitable boundary condition for a system? Since the others (swtc, swMtc, swHFtc) are more like coupling conditions inside the system. I will continue to look for misspelling errors for the moment, could be more more of them (if you have time I posted the relevant files in my earlier post so you can look at them :)). Regards Marco |
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Regards, mad |
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Hmm, swMtc maybe don't work so well then.
I looked at the other alternatives, but the question is: Do these even exist in OF-1.6.x? * swtc (solidWallTemperatureCoupled) * swHFtc (solidWallHeatFluxTemperatureCoupled) I did try anyway to do as proposed by Pawel in another post by using swHFtc and swtc: Quote:
Could it be something with the thermophysical properties in fluid region? Wondering since the error is displayed in the following way. Code:
Regards Marco |
Hello everybody,
i did some cht-simulation but iīm still confused about the mixing BC. I use solidWallMixedTemperatureCoupled as it was mentioned in this thread. But how does this BC works? That I found out is, that the valueFraction decides whether it is fixedValue ( valueFraction=0) or zeroGradient (valueFraction=1) or it could be something in between. The valueFraction is calulated by: valueFraction()=nbrKDelta/(nbrKDelta+myKDelta) with: nbrKDelta = nbr.Field.K()*nbrPatch.deltaCoeffs(); myKDelta = K()*patch.deltaCoeffs(); so the valueFraction depends on the Kfield of the coupeld regions. What I donīt know is the meaning of the "deltaCoeffs()" and how does the BC work, when the valueFraction is between 0 and 1??? Thanks a lot!! Michael |
Hello Michael,
I suppose that you are working on OF-1.7.1 (please state if otherwise- there were some major changes in this BC). You got quite deep into C++ jungle of boundary condition implementation. As I mentioned, there were big changes since OF-1.6 and this BC became very abstract (this means- good knowledge of C++ is needed). Regarding deltaCoeffs(). It is a member function called for "patch" object which is of "fvPatch" type. Here is where the deltaCoeffs are calculated: makeDeltaCoeffs() In general, they are distances from the face to the centre of the cell. Regarding valueFraction(), etc. In the newest swMixedTempCoupled one just sets valueFraction, rfValue and refGradient, then calls "mixedFvPatchScalarField::updateCoeffs();" and lets OF magic do the rest. In fact, during solving process, OF calls member functions of mixedFvPatchField, which define values, gradients and all the other needed stuff. And those functions take as parameters the ref-Data set by us in the updateCoeffs() of swMixedTempCoupled function. If you want to see exactly how the values are calculated- go to mixedFvPatchField above. All above is just about the "mechanics" of the BC (and requires only jumping from tree to tree in the C++ jungle). I can not help with the theoretical background of this mechanics: I am simply not aware of it- my bad. Can anyone give some references please? Hope it helps a bit, best, Pawel |
Hello Pawel,
Thank you and yes it helps a lot! So this BC decides due to the K-value and the cellsize whether it is fixedGradient, fixedvalue or something in between. So this BC is the implementation of the third type of BC (other names I found for that are Robin-BC or Newton-BC). Am I right?? Thanks Michael |
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