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[ANSYS Meshing] Tubes Mesh(Cylindrical) in Heat Exchanger

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Old   March 2, 2016, 16:56
Default Tubes Mesh(Cylindrical) in Heat Exchanger
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Onur Özcan
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Hi all,

I am working on 3d heat exchanger in order to view heat transfer and flow

you know that mesh is the most important to evaluate the results.

I have tried a variety of types of mesh but some values are awful like skewness

Attached photos show mesh ( only inflation) .First one shows mapped face meshing in symmetry plane.The other one is inflated in inflation mesh

Is there any methods you suggest?

Kind Regards,
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File Type: png 21.PNG (137.1 KB, 65 views)
File Type: jpg 22.jpg (111.0 KB, 59 views)
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Old   March 3, 2016, 12:16
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Quote:
Originally Posted by oozcan View Post
Hi all,

I am working on 3d heat exchanger in order to view heat transfer and flow

you know that mesh is the most important to evaluate the results.

I have tried a variety of types of mesh but some values are awful like skewness

Attached photos show mesh ( only inflation) .First one shows mapped face meshing in symmetry plane.The other one is inflated in inflation mesh

Is there any methods you suggest?

Kind Regards,
This mesh seems ok to me. Go ahead and run simulation.
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Old   March 3, 2016, 12:24
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Quote:
Originally Posted by Far View Post
This mesh seems ok to me. Go ahead and run simulation.
Hi far,

Thanks a alot to reply my post.

But skewness still is above 0.98 and I am still working on it.

Kind Regards,
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Old   March 3, 2016, 19:58
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you can actually see the cells where the skewness is terrible, then decide what to do to improve it.
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Old   March 3, 2016, 20:08
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check whr you have high skewness and apply sizing thr.
try to make fine mesh at critical points and regions with high skewness!
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Old   March 5, 2016, 04:40
Default Number Of Elements
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Quote:
Originally Posted by oozcan View Post
Hi all,

I am working on 3d heat exchanger in order to view heat transfer and flow

you know that mesh is the most important to evaluate the results.

I have tried a variety of types of mesh but some values are awful like skewness

Attached photos show mesh ( only inflation) .First one shows mapped face meshing in symmetry plane.The other one is inflated in inflation mesh

Is there any methods you suggest?

Kind Regards,
How many elements does your mesh have?
I am working on a flow in shell side of a heat exchanger and it has bout 240 tubes and 5m length so I can`t mesh it because when I use inflation method it has maybe about 110,000,000 elements.How can I reduce it?
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Old   March 5, 2016, 05:58
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Quote:
Originally Posted by Kapi View Post
check whr you have high skewness and apply sizing thr.
try to make fine mesh at critical points and regions with high skewness!
Thank you for your help Kapi and hwet

sizing thr ?, what does it stand for ''thr'' ?

Please could you see the photos last mesh situation in attached?

I have used inflation and mapped mesh rather than using sweep or multizone ( because there are 28 tubes and I dont know how can I mesh all tubes in multizone and sweep)

ELEMENT : approximately 8 millions
NODES : approximately 3 millions

Skewness shows that in that attached photo is 0.96 bla bla bla but now 0.9503 bla bla
Kind Regards,
Attached Images
File Type: png 25.PNG (17.5 KB, 26 views)
File Type: png 26.PNG (30.3 KB, 26 views)
File Type: jpg 27.jpg (192.4 KB, 31 views)
File Type: jpg 30.jpg (92.3 KB, 32 views)
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Old   March 5, 2016, 08:52
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what should max skewness be ? 0.89 ? I have decreased it at most 0.949995 bla bla .
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Old   March 6, 2016, 16:20
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sometime going to help section and looking for answer is better!!

From Ansys help:

The following table lists the range of skewness values and the corresponding cell quality.

Value of Skewness Cell Quality
1 degenerate
0.9 — <1 bad (sliver)
0.75 — 0.9 poor
0.5 — 0.75 fair
0.25 — 0.5 good
>0 — 0.25 excellent
0 equilateral
According to the definition of skewness, a value of 0 indicates an equilateral cell (best) and a value of 1 indicates a completely degenerate cell (worst). Degenerate cells (slivers) are characterized by nodes that are nearly coplanar (collinear in 2D).

Highly skewed faces and cells are unacceptable because the equations being solved assume that the cells are relatively equilateral/equiangular.

Hope it helps.


Also, try to make your model smaller. Either mirror it or use a sample model to see the effects.

Cheers
KAPI
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