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rhoSimpleFoam MRF cyclicACMI centrifugal compressor

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Old   June 16, 2017, 10:56
Default rhoSimpleFoam MRF cyclicACMI centrifugal compressor
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D. Cook
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Hi,

This is my first post...I have been experimenting with OpenFOAM for a few years and have been able to find a wealth of information via Google, these forums, research papers, tutorials, etc to solve just about any problem I have run into...until now.

Using OpenFOAM-4.1

Geometry Summary
Centrifugal Fan/Compressor with impeller and spiral regions
Regions are meshed separately and coupled through cyclicACMI

Setup
Impeller region is MRF at -309 rad/s, spiral region is stationary
Impeller inlet is totalPressure at 101325
Spiral outlet; have tried several with same results (fixedValue, inletFlowRateVelocity, coded BC to act as restriction, etc).
Turbulence: k-omegaSST
All walls employ wallFunctions
Interface patches are cyclicACMI
Thermophysical Properties hePsiThermo, pureMixture, perfectGas, const transport, hConst, sensibleEnthalpy, standard air (nMoles 1 | molWeight 28.9 | Cp 1007 | Hf 0 | mu 1.8e-05 | Pr 0.7

Symptoms
I have been able to run simpleFoam and rhoSimpleFoam successfully for various boundary conditions but the results are non-physical.
For a typical system (no work), p/rho^gamma is constant for multiple states. I have checked this on the simulation and this seems to be true and this is confirmed by using inlet and outlet patch run-time post processing averages of p,U,T,rho,h and finding the the enthalpy is approximately equal at the inlet and outlet. Problem is that when work is done on the fluid (as would happen in a compressor), the total enthalpy at the outlet should be higher than the total enthalpy at the inlet. In all cases that I have tried, the outlet temperature is slightly lower than the inlet temperature but this is likely due to a slightly higher velocity on the outlet.

I have a higher pressure at the outlet than I do at the inlet (~97 kPa at inlet, ~110 kPa at outlet)...using the relation that T1/T0 = (P1/P0)^((gamma - 1)/gamma), we should expect at least isentropic compression temperature of the gas to about 320K but this is not observed.

I have tested this with OpenFOAM-Extend-4 version using the steadyCompressibleMRFFoam solver and the enthalpy/temperature behave as expected. I have tried porting the rhoCompressibleMRFFoam into an OpenFOAM-4.1 compatible version (changing as little of the extend code as possible) but the issue returns. This makes me think that possibly something in the extend version of MRF or psiThermo is different that is causing this non-physical behavior but I am just not as adept at scouring the code to determine the differences.

Can anyone provide some insight here?
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compressor, cyclicacmi, mrf, rhosimplefoam

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